1991-Montero-Service-Manual · transfer case · страница 8 из 19 · Открыть оригинал PDF ↗
OUTPUT SHAFT ASSEMBLY (RAM-50)
Disassembly
1) Remove snap ring from rear of output shaft. Remove high-
low synchronizer hub by hand or when low speed gear is pressed off.
Remove bearing spacer and needle bearing. Remove staking from lock nut
on rear output shaft. See Fig. 5. Remove lock nut. Remove ball bearing
from below lock nut. Remove sprocket spacer and steel ball.
2) Remove drive sprocket, 2 needle bearings, sprocket sleeve
and steel ball. Remove 2WD-4WD synchronizer sleeve, hub, stopper plate
and ball bearing.
Reassembly
1) Press ball bearing and stopper plate on front output
shaft, pushing against inner race. After fitting, ensure bearing
rotates smoothly. Install 2WD-4WD synchronizer hub and sleeve. Ensure
hub and sleeve face correct direction. Install steel ball (for
sprocket sleeve positioning) on rear output shaft. Install sprocket
sleeve.
2) Install 2 needle bearings on outer circumference of
sprocket sleeve. Install drive sprocket. Install steel ball and
sprocket spacer. Install ball bearing (press may not be needed as
bearing may be loose). Check for smooth rotation.
3) Tighten sprocket retaining lock nut to specification. See
the TORQUE SPECIFICATIONS table. Stake lock nut with punch. After lock
nut is tightened, ensure drive sprocket rotates smoothly. Install
needle bearing, thrust washer and low speed gear on rear of rear
output shaft.
4) Install needle bearing, thrust washer and low speed gear
on rear output shaft. Mount high-low synchronizer hub. Ensure hub
faces correct direction.
5) Mount high-low synchronizer hub snap ring on front end of
rear output shaft. Selective fit snap rings are available in 5
thicknesses. Use thickest snap ring that will fit into output shaft
groove. Acceptable clearance is 0-.003" (0-.08 mm). See Fig. 5.
Fig. 5: Exploded View Of Output Shaft Assembly (Ram-50)
Courtesy of Mitsubishi Motor Sales of America.
TRANSFER DRIVE SHAFT (MONTERO)
Оригинальная страница руководства
